Service · Modification & Repair

Modification & repair — keep assets in service.

Repair, restoration and modification of operating assets — pipe and tubular repair, replacement parts on demand, welding repair, live-plant modifications and refurbishment of equipment.

Overview

Restore, modify, replace — without replacing the whole asset.

Worn pipe ends, damaged tubulars, scored shafts and seized tools rarely justify a full replacement. XDS restores these components to working condition — fast, documented and at a fraction of the cost of new equipment.

We also handle live-plant modifications: equipment swap-outs, layout changes, structural reinforcements, MEP alterations and refurbishment of operating assets — under permit-to-work and with documented isolation control.

Where a repair is not viable, our machine shop manufactures replacement parts on demand against client drawings or reverse-engineered samples.

Capabilities

Modification & repair workstreams.

From small component repair to live-plant modifications — under documented quality plans.

01

Pipe & Tubular Repair

Repair of worn pipe ends, damaged tubulars and scored joint surfaces.

  • Pipe end re-cutting & facing
  • Tubular thread re-cutting (API 5B / 7-2)
  • Surface restoration & re-machining
  • Visual & dimensional verification
02

Component Restoration

Restoration of shafts, sleeves, bearing seats and rotating-equipment components.

  • Shaft & sleeve restoration
  • Bearing seat re-machining
  • Surface & key way recovery
  • Heat-treatment coordination
03

Replacement Parts

Manufacture of replacement parts to drawings or from sample components.

  • Parts to client drawings
  • Reverse-engineered from samples
  • Material certs & traceability
  • Quality dossier per part
04

Welding Repair

Welding repair of worn or cracked metal surfaces, followed by precision re-machining.

  • Build-up welding to restore dimensions
  • Crack repair under qualified WPS
  • Re-machining to original tolerance
  • PT / MT verification post-weld
05

Live-Plant Modifications

Modifications of operating assets — equipment swap-outs, structural reinforcements, MEP alterations.

  • Live-plant work under permit-to-work
  • Equipment swap-outs & layout changes
  • Structural reinforcements
  • MEP alterations & tie-ins
06

Refurbishment

Refurbishment of operating assets — extending life without replacing the full system.

  • Strip-down & condition assessment
  • Component replacement
  • Re-coating & re-paint
  • Documented refurbishment record
In action

From the field.

Got a part to repair?

Send a sample, drawing or photo of the worn component — we respond within one working day with a repair plan and quotation.